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| 1 | +# Siemens NX Primary-Structure Build Tutorial |
| 2 | + |
| 3 | +## 1. Create the controlled parts |
| 4 | + |
| 5 | +Create these native files on the NX workstation: |
| 6 | + |
| 7 | +- `AST-1000-PRIMARY-STRUCTURE-ASM.prt` |
| 8 | +- `AST-1100-SPINE-TRUSS.prt` |
| 9 | +- `AST-1200-RING-SUPPORT-A.prt` |
| 10 | +- `AST-1210-RING-SUPPORT-B.prt` |
| 11 | +- `AST-1300-PROPULSION-FRAME.prt` |
| 12 | +- `AST-1400-FORWARD-DOCK-FRAME.prt` |
| 13 | + |
| 14 | +Keep `AST-0001-MASTER-SKELETON.prt` from Version 0.2 as the top-level geometry authority. |
| 15 | + |
| 16 | +## 2. Import expressions |
| 17 | + |
| 18 | +Create the expressions listed in `nx_expressions_v0_3.txt`. Preserve meaningful names and units. Do not dimension structural features with anonymous sketch dimensions when a controlled expression exists. |
| 19 | + |
| 20 | +## 3. Spine truss |
| 21 | + |
| 22 | +1. WAVE-link the vehicle centreline, truss-radius circle and station planes. |
| 23 | +2. At the aft station create eight points on the truss-radius circle. |
| 24 | +3. Use associative curves parallel to +X for the longeron axes. |
| 25 | +4. Trim or divide them at each station plane. |
| 26 | +5. Create transverse octagonal frames at all structural stations. |
| 27 | +6. Add alternating diagonal curves between adjacent stations. |
| 28 | +7. Use `Tube` for presentation solids, or retain centreline curves for idealisation. |
| 29 | +8. Put centreline, simplified tube and interface geometry in separate reference sets. |
| 30 | + |
| 31 | +## 4. Ring supports |
| 32 | + |
| 33 | +1. WAVE-link the ring centre plane and 12 m centroid circle. |
| 34 | +2. Pattern 12 outer nodes at 30-degree intervals. |
| 35 | +3. Create 12 circumference segments and 12 radial spokes. |
| 36 | +4. Connect the hub ring to the nearest central-truss nodes. |
| 37 | +5. Keep bearing race, drive hardware and pressure-shell interfaces as separate future components. |
| 38 | + |
| 39 | +## 5. Propulsion frame |
| 40 | + |
| 41 | +Create six mount coordinate systems at 60-degree intervals and 3.2 m radius on X = -16 m. Build paired booms from nearby truss nodes to each mount. Publish each mount CSYS for propulsion-pod WAVE linking. |
| 42 | + |
| 43 | +## 6. Docking frame |
| 44 | + |
| 45 | +Create an eight-node, 800 mm radius frame 400 mm forward of the main truss end. Link each docking node to one longeron endpoint. Publish the docking axis, mating plane and keep-out cylinder. |
| 46 | + |
| 47 | +## 7. Validation in NX |
| 48 | + |
| 49 | +- Run Examine Geometry and Assembly Clearance. |
| 50 | +- Check all tube centreline intersections. |
| 51 | +- Confirm no zero-length or duplicate members. |
| 52 | +- Measure mass using assigned preliminary material. |
| 53 | +- Verify the ring and docking coordinate systems. |
| 54 | +- Export Parasolid or STEP from the locally built native structure for ANSYS if permitted by the installed licence. |
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