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downloads/asterion-fcta-v1.0-public-release/asterion-fcta-v1.0/calculations/v0_7/V0_7_manufacturing_screening_report.md

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+# ASTERION FCTA-1 Version 0.7 manufacturing screening report
+
+## Scope
+
+Version 0.7 translates the spacecraft design into a credible manufacturing portfolio using four representative components. Native NX CAM toolpaths must be generated and verified on the user's Siemens NX installation.
+
+## Demonstrator summary
+
+| Part | Route | Estimated machine time | Screening total |
+|---|---|---:|---:|
+| AST-TP-2101 gimbal bracket | 3-axis milling | 44.5 min | £112.54 |
+| AST-RG-3201 bearing housing | turning + milling | 63.0 min | £175.06 |
+| AST-SK-4301 wing rib | profile milling | 21.0 min | £39.02 |
+| AST-ST-1401 bulkhead | high-speed milling | 58.0 min | £93.06 |
+
+Combined screening total: **£419.68**. This is a portfolio planning estimate, not a supplier quotation.
+
+## Key manufacturing risks
+
+- Thin structural members may distort after unclamping.
+- Bearing geometry is sensitive to jaw force and setup concentricity.
+- Gimbal-bores require controlled finishing and metrology.
+- Generic postprocessed code cannot be trusted on a physical machine.
+- The mass and cost of flight-grade aerospace manufacturing are not represented by desktop demonstrators.
+
+## Acceptance evidence
+
+Each part should eventually include NX CAM screenshots, an operation report, collision-free machine simulation, setup sheet, tool list, posted-code review, in-process inspection and final inspection record.

downloads/asterion-fcta-v1.0-public-release/asterion-fcta-v1.0/calculations/v0_7/gcode_validation_output.json

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+[
+  {
+    "file": "AST-RG-3201_housing_simulation.nc",
+    "status": "PASS",
+    "issues": []
+  },
+  {
+    "file": "AST-SK-4301_rib_profile_simulation.nc",
+    "status": "PASS",
+    "issues": []
+  },
+  {
+    "file": "AST-ST-1401_bulkhead_simulation.nc",
+    "status": "PASS",
+    "issues": []
+  },
+  {
+    "file": "AST-TP-2101_bracket_simulation.nc",
+    "status": "PASS",
+    "issues": []
+  }
+]

downloads/asterion-fcta-v1.0-public-release/asterion-fcta-v1.0/calculations/v0_7/manufacturing_time_cost_screening.csv

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+part_id,material,stock,stock_mass_kg,material_cost_gbp,estimated_machine_time_min,screening_machine_cost_gbp,screening_tooling_cost_gbp,screening_inspection_cost_gbp,screening_total_gbp,disclaimer
+AST-TP-2101,Al 6061-T6,180x140x125 mm billet,8.51,68.0,44.5,31.15,5.61,7.79,112.54,portfolio estimate only; not a quotation
+AST-RG-3201,Al 7075-T6,Ø190x85 mm round,6.47,112.0,63.0,44.1,7.94,11.03,175.06,portfolio estimate only; not a quotation
+AST-SK-4301,Al 2024-T3,240x70x10 mm plate,0.47,18.0,21.0,14.7,2.65,3.67,39.02,portfolio estimate only; not a quotation
+AST-ST-1401,Al 6061-T6,280x230x15 mm plate,2.61,35.0,58.0,40.6,7.31,10.15,93.06,portfolio estimate only; not a quotation

downloads/asterion-fcta-v1.0-public-release/asterion-fcta-v1.0/calculations/v0_7/package_validation_output.txt

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+{
+  "status": "PASS",
+  "errors": [],
+  "part_stl_count": 4,
+  "operation_count": 12
+}

downloads/asterion-fcta-v1.0-public-release/asterion-fcta-v1.0/calculations/v0_7/v0_7_validation_report.json

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+{
+  "status": "PASS",
+  "errors": [],
+  "part_stl_count": 4,
+  "operation_count": 12
+}